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In 1695, negotiating a purchase, first with the Indians, and then with the Board of Proprietors, the first white settlers led by Arent Schuyler, came to the Pompton region, and claimed the most desirable land--meadows and streams. The hills of Kinnelon were a lovely frame for the valley farms and were not appreciated for their mineral and timber wealth until just prior to the War for Independence.
Among the families purchasing land grants from the Proprietors in the 17th and 18th centuries were the Meads in the Meadtown area, the Stickles in the Smoke Rise area, and the Cobbs. The old farmhouse and cemetery in Fayson Lakes were built by the Federicks family on land bought from the cobbs' patent. Sprawling Pequannock Township, which included Kinnelon, Butler, Pompton Plains, Riverdale, Montville, and Lincoln Park, etc., was formed in 1740.
The typical furnace was a stone pyramid on the side of a hill. A platform was built along which layers of ore, fuel, and flux were wheeled to the opening atop the furnace. The mixture was dropped into the furnace and ignited. Air blasts from bellows powered by water wheels kept the fires intense. Gradually, the iron ore melted and the heavy metal flowed out at the base of the furnace into troughs of sand on the casting floor. The arrangement of these cooling beds resembled a sow and her piglets: thus the term "pig iron." Slag floating above the iron was drawn off and discarded. The pig iron was further purified and shaped in the forge. Charcoal was painstakingly prepared in the surrounding hills. Trees had to be cut down during the wintertime, trimmed to the proper size, stacked in cone-shaped piles, and topped with earth and damp leaves. Once ignited, it took three to ten days to char the wood properly. When furnaces were in full blast, it took an acre of trees a day to feed the fires. Some of Kinnelon's roads were once wagon trails where teams of oxen hauled charcoal to the furnaces. England demanded that the colonies ship all their iron to the mother country and buy from her all their finished hardgoods. By 1770, one seventh of the world's iron was being produced in this region, and England's unjust law soon made rebels of the people of New Jersey. The Highlands' natural barrier to transportation kept the mines and forges safe from British attacks, and left the colonists with a plentiful supply of iron for guns, shot and tools. A huge iron chain forged in this area stretched across the Hudson River near West Point to bar British ships. The hills rang with the banging of trip hammer, the rumble of wagons, and the roar of many fires.
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